Diamond Bandsaw Blade | Hans Diamond Tool

Diamond Band Saw Blade

HANS offers a range of diamond band saw blades, including diamond coated band saw blades and carbon band saw blades , suitable for cutting a variety of brittle materials such as ceramics, glass, and crystals. Our diamond band saw blades are made with high quality grit electroplated to the blades edge, ensuring precise cutting and minimal material loss. The specially formulated steel backing of our bladesprovides exceptional strength and flexibility, resulting in superior band life.We offer a range of sizes, including 80 inch diamond band saw blades , 62 inch diamond band saw blades, and 62 diamond band saw blades, as well as customized sizes to meet our customers' specific needs. Our continuous diamond band saw blades feature a diamond coating that extends seamlessly along the edge of the entire blade, making them suitable for cutting a wide variety of hard materials.In addition, we also offer wet diamond band blades , such as the diamond blades wet band saw and the db-100 band saw blades with diamond blade, which are ideal for cutting materials that require water cooling. Our replacement band saw blades are cut and welded to customer specification, with a weld guarantee that lasts the life of the blade.As one of the leading diamond band saw blade suppliers, we are committed to providing our customers with the highest quality products and excellent customer service. Whether you're cutting quartz, carbon, silicon, or composites, our diamond band saw blades are designed to meet your needs and exceed your expectations.

Segmented diamond band saw blades can be used to cut a wide variety of hard materials including silicon, quartz, carbon, glass, ceramics, and composites. Our specially formulated steel backing lends exceptional flexibility, while not sacrificing strength to the band saw blades . All blades are cut to customer specification and welds are guaranteed for the life of the blade. HANS offers a segmented diamond band saw blades that can provide precise cutting , minimal material loss, and superior band life.

HANS segmented diamond band saw blades are coated with a non-continuous diamond edge that spans the entire edge.

The information before ordering

(1) Dimensions of band saw including legth, width and thickness of matrix.

(2) The intensity of diamond or thickness of diamond coating.

(3) Diamond coating shape.

(4) Which materials cutted.

Performance

Diamond band saw blades offer several performance advantages in various cutting applications due to their unique design and the properties of diamond cutting edges. Here are some key performance characteristics and advantages of diamond band saw blades:

Precision Cutting: Diamond band saw blades provide exceptional cutting precision, making them suitable for applications where accuracy is critical. The continuous loop design allows for intricate and detailed cuts, such as curves and complex shapes.
Clean Cuts: These blades produce clean and chip-free cuts, particularly when used on brittle materials like glass, ceramics, and gemstones. This minimizes the need for additional finishing and reduces material wastage.
Minimal Material Loss: Diamond band saw blades are designed to minimize material loss during cutting. Their narrow kerf width ensures efficient use of the material being cut, making them cost-effective.
Versatility: Diamond band saw blades are versatile and can cut a wide range of materials, including glass, ceramics, stone, metal, and composites. This versatility is valuable in various industries and applications.
Long Lifespan: Diamond blades are known for their durability. When used and maintained correctly, diamond band saw blades can have a long service life, providing consistent cutting performance over time.
Reduced Heat Generation: The use of water cooling systems with diamond band saws helps dissipate heat generated during cutting, preventing material damage and extending the life of the blade.
Safety: The design of band saws, with their continuous blade loop, reduces the risk of kickback and offers a higher level of safety compared to other cutting tools.
Intricate Cuts: Diamond band saw blades are suitable for creating intricate and delicate cuts, making them valuable for artistic and sculptural work, jewelry making, and custom designs.
High-Quality Finish: These blades produce a high-quality finish on the cut surface, reducing the need for additional polishing or finishing steps.
Minimal Dust and Debris: The water-cooling feature minimizes the generation of dust and debris during cutting, contributing to a cleaner working environment.
Speed and Efficiency: Diamond band saws operate efficiently, making them ideal for applications where time is of the essence. Their speed and continuous cutting action contribute to productivity.
Materials with Varying Hardness: Diamond band saw blades can effectively cut materials with varying hardness, from soft ceramics to extremely hard gemstones and metals.
Reduced Maintenance: These blades typically require less maintenance compared to other cutting tools, such as changing out abrasive wheels or sharpening traditional saw blades.

While diamond band saw blades offer numerous performance advantages, it's important to choose the right type of blade and use appropriate cutting techniques for the specific material and application. Proper maintenance and cooling are also essential to maximize the blade's lifespan and maintain its performance characteristics.

Application

Diamond band saw blades are cutting tools that utilize diamond-embedded edges or segments to cut through a variety of hard and brittle materials. These specialized blades are commonly used in various applications that require precision and efficiency in cutting. Here are some of the primary applications of diamond band saw blades:

Lapidary Work: Diamond band saw blades are extensively used in lapidary, the art of cutting, shaping, and polishing gemstones and minerals. They are ideal for slicing and trimming raw gemstone materials or creating intricate shapes in finished gemstones.
Glass Cutting: Diamond band saw blades are essential tools in the glass industry. They are used for precise cutting of glass sheets, stained glass, glass tiles, and glass art. The continuous cutting action of band saws allows for intricate curves and shapes.
Ceramic and Porcelain Tile Cutting: In the construction and tile industries, diamond band saw blades are employed for cutting ceramic and porcelain tiles. They provide clean, chip-free cuts and can handle both straight and curved cuts.
Metallography: In material science and metallurgy, diamond band saws are used to section hard and brittle materials like metal samples, ceramics, and composites. They are valuable tools for preparing specimens for microscopic examination.
Silicon Wafer Cutting: The semiconductor industry uses diamond band saw blades to slice silicon wafers for electronic component manufacturing. Precision is crucial in this application to ensure uniform wafer thickness.
Artistic and Sculptural Work: Artists and sculptors use diamond band saws to create intricate shapes and patterns in hard materials such as stone, marble, and glass. These tools offer precision and control for detailed work.
Jewelry Making: In jewelry crafting, diamond band saw blades are employed to cut and shape precious and semiprecious stones. They enable jewelry makers to create custom designs and settings for gemstones.
Thick Material Cutting: Diamond band saws are used for cutting thick and hard materials that may be challenging to cut with other tools. This includes materials like composites, quartz, and hard plastics.
Ceramic Art: Ceramic artists and potters use diamond band saws for intricate and delicate cuts in ceramics and pottery, allowing them to achieve unique and artistic designs.
Composite Material Cutting: Industries that work with composite materials, such as aerospace and automotive manufacturing, use diamond band saw blades to cut composite components and structures precisely.
Carbon Fiber Cutting: In applications where lightweight, high-strength materials like carbon fiber need to be cut, diamond band saw blades are used for accuracy and clean cuts.

Diamond band saw blades are highly versatile tools known for their precision and efficiency in cutting a wide range of hard, brittle, and delicate materials. The continuous cutting action of band saws, combined with the abrasive power of diamond, makes them invaluable in various industries and artistic pursuits where clean, precise, and intricate cuts are required.

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